Custom Plastic Extrusions
Get the Shape You Need!
In addition to plastic injection molding, which is expertly done at our Eau Claire facility, Five-Star Plastics, a division of Intek Plastics, provides customers with a complete plastic solution — including custom plastic extrusions.
We don’t just extrude plastic — we turn your ideas into reality. This comprehensive plastic solution delivers unmatched precision and quality that’s second to none.
Experts in complex extrusions, we offer a range of capabilities to exceed your requirements:
- Profile Extrusions: Not all profiles are created equal — we custom-make ours to your exact specifications.
- Co-, Tri and even Quad-Extrusions: Why settle for one material when you can have two (or more) working together in perfect harmony? We’re not just thinking outside the box — we’re extruding multiple materials into one!
The Right Material for the Right Job
Offering materials that are tough, durable and flexible — we’re ready to roll with whatever you need. Whether you’re seeking impact resistance, bioplastic composites, clarity or weatherability, we’re here to help you find the perfect match. We are always testing new materials, pushing the limits, and making sure we have the best options to suit your every need.
Not sure which material will work best for your project? Don’t worry! We’ve got the expertise to guide you through the process. Contact us today and let us help you extrude your ideas into something great.
Secondary Services That Keep You Ahead of the Game
We don’t just stop at top-tier manufacturing — we go the extra mile with secondary services that streamline your operations, cut costs, boost efficiency and improve profits. From precision cutting to smart inventory solutions, we handle the details so you can focus on the big picture.
- Coating: Because your parts deserve protection as tough as your deadlines
- Complex Punch-Outs: The more intricate, the better — we love a challenge.
- Cost-Reduction Initiatives: Cutting costs, not corners.
- Custom Assembly: Tailored solutions, built just for you.
- Highly Accurate Drilling and Routing: Precision that would make a Swiss watch jealous.
- Intricate End-Cuts: No rough edges here.
- Inventory Management: Because lost in the warehouse shouldn’t be a business strategy.
- Precision Cut-to-Length: The right size, every time.
- Printing: Your brand, front and center.
- Returnable Packaging: Smarter shipping, happier planet.
- Sequenced Deliveries: The right parts, in the right order, right when you need them.
- Tape Application: Keeping things together—literally.
Five Star isn’t just about making parts — we’re about making your life easier.
Let’s Get to Work!
When it comes to plastic solutions, from rapid prototyping and injection molding to custom extrusions and beyond, we handle short-runs to full-volume production with precision. Whether you need a simple profile or a multi-material co-extrusion, we’ll make sure your product performs at its best.
Contact us today to discuss your project and let our experts help you find the perfect plastic solution. Together, we’ll shape the future — one extrusion at a time!
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